Stop Waste at the Source
Track, reject and protect without slowing your line.
Defects should never get through
Rejects are inevitable, complaints don’t have to be.
Whether it’s a poor glue joint, a skewed print or an unreadable code, any faulty carton that escapes detection puts your customer relationships – and your reputation – at risk. Product recalls, missed compliance checks, and returned orders are costly on every level.
But with our inline rejection and monitoring technology, those risks are eliminated long before they reach the end of the line. Faulty cartons are detected, tracked and removed – all without stopping your machine or compromising throughput.
Seamless tracking and ejection
High-speed ejection that doesn’t miss a beat. Most retrofit reject systems rely on lateral ejection, pulling cartons out sideways, which can pull belts off the machine and trigger costly downtime.
Our inline diverter ejects in the direction of travel, ensuring smooth rejection even at the highest speeds. Here’s what makes it different:
- 650 m/min rejection speed without failures
- Sensor confirms carton was actually removed
- Compatible with virtually all folder gluers
- No job-specific setup time – works seamlessly across shifts
It’s reliable, failsafe, and invisible to your line speed. Exactly how rejection should be.
Push the pace without losing control
Active Carton Gap Monitoring for Smarter Throughput. Every unnecessary gap between cartons is a lost opportunity. Spacing might prevent jam-ups – but that also limits your output. Our active carton gap monitoring system tracks spacing in real-time, alerting your team to inconsistencies before they become problems. Operators can confidently narrow gaps, increasing speed without increasing risk.
The results speak for themselves:
- Higher carton counts per hour
- Live data for real-time adjustment
- Fewer jam-related stoppages
- Operators empowered with insight, not guesswork
- Run faster. Run tighter. And stay in control every step of the way.
Maximum quality assurance
Defects happen. But your line shouldn’t let them slip through. That’s why our systems are designed to work together cross-checking, verifying, and responding instantly. If one sensor fails, another verifies. If glue is missing, the carton is rejected. If a defect is spotted, the issue is flagged, tracked, and resolved.
Our SureScan technology ensures:
- Redundant carton verification
- Glue presence, volume, and pattern checks
- Automatic rejection of any non-compliant product
- Detection of sensor failures before they cause rejects
Ready to eliminate waste without slowing down?
H. Leary’s rejection and monitoring technology delivers continuous, reliable protection for your cartons and your brand – without the overhead, complexity, or disruption of traditional systems.
Let’s talk about making your folder gluer smarter, faster and more accurate. Book a live demo or consultation with a gluing and QA expert today.
