Non-UV Glue Detection

Leary’s own iTac™ sensor is the most advanced Glue Detector on the market today. Its design, using optical triangulation, detects glue absence, presence and volume at line speeds in excess of 2000 FPM. It is compatible with our LS-4 or LS-9.16 controllers.

Used in conjunction with our line of controllers, this scanner meets and exceeds the demands of your customers. A bright light spot, small profile and remote amplifier make the iTac™ detector extremely versatile.

UV Glue Detection

The UV30 scanner operates in conjunction with our full line of controllers. This luminescence sensor has a digital reference display for simplicity in programming and set-up. A user friendly two-button programmable keypad sets the threshold, light intensity and hysteresis (lag in response due to carton flutter) allowing for scanning conditions which have very little contrast.

The UV30's patented technology makes it the preferred sensor for UV detection of glue, labels, varnish and much more.

UV30 Brochure

M06 Microwave Detection

The M06 scanner was developed specifically for monitoring glue defects that occur when using a glue pot. Its moving shuttle design allows you to learn the background before the glue line is learned and challenge the sensor to ensure it is functioning properly. This is a distinct advantage when running at high speeds.

The M06 Microwave Sensor works in conjunction with our complete line of controllers. This side seam detection solution is immune to color variation in the board. With the M06, you will accurately detect skip glue, low glue volume and dry glue.  You can use any pot glue with this sensor.

M06 Brochure

Hot Melt Detection

Leary’s infrared hot melt detection scanner will work in conjunction with our controllers. After the glue has been applied, this sensor detects absence, presence and placement of the glue (+/- 1mm at 300m/min) by seeing its heat signature. The controller then receives a signal noting the placement of the glue and can either pass the product or reject it.

The LS-4 and LS-9 controller can be configured to activate your existing hot melt valves. This will allow all settings to be set through one controller, saving set up and maintenance time.

Braille Inspection

The new LearyVIEW™ Braille Inspection System utilizes the latest high speed camera technology available, along with some of the most powerful processing hardware to achieve simple set up of inline Braille detection at full production speeds.

Leary’s new Braille inspection system combines the most powerful, most innovative technologies with simple operation and fail-safe quality assurance - a great combination to deliver cutting edge technology, value and performance.

The LearyVIEW™ system delivers outstanding quality assurance, monitoring every single carton up to 150,000 cartons per hour, checking each and every Braille dot to ensure presence, accurate positioning and register on the carton.  Upon start-up, the system performs a full decode of the Braille impression and the results are displayed on the Leary touch panel where the operator confirms the applied Braille does in fact match the carton specification.  Further, the LearyVIEW™ system ensures the Braille remains constant in every way, no missing dots, no extra dots, and all the dots in exactly the correct position relative to one another and to the carton panel.  A very secure method to achieve the quality assurance end users expect.

This system was designed with ease of use in mind for operators.  Any system that is difficult or awkward does not lend itself to being reliable or causes long set up times.  That focus has led our development team to design a system that has very few adjustments keeping the user in mind.

Barcode Detection

By adding a code reader to your inspection system, you will be able to scan for mixes at 2,000 scans per second. This can be accomplished with a single line code reader or a raster scanner with 5 lines scanning each code. By providing multiple looks at each printed code, you increase the ability to scan at high speeds.

The code reader works in conjunction with our range of controllers to provide accurate reading of all standard ANSI bar codes. The bar code reader accurately verifies Good Read, No Read, Match, and No Match conditions. Each bar code scan is visually verified by an infrared color display and provides real time status for each specific read. This is very useful as a set-up tool for verifying optimal scanner alignment. All codes, whether scanned in the single or raster mode, are read several times guaranteeing reliability and accurate detection.

MS-9 Barcode Brochure

Pharmacode / Print-to-Cut Detection

Leary’s Pharmacode reader will protect against mixing copy, check the absence and presence of color, measure print-to-cut registration and check the cut length or cross length of each carton. The expanded Pharmacode reader will scan at 2000 FPM with cross and cut length accuracy at +/- .1mm (.004").

The color bar sequence and print-to-cut values may be learned by pushing a button or they may be manually entered. When integrated with our LS-4 or LS-9.16 controllers, you can see a real-time display of scanned codes.

Pharmacode / Print-to-Cut Detection Brochure

Occasionally you will have a carton that is sitting on top of another to form a true doubled carton that may jam your machine. Our double carton detector is simple and easy to use. By learning the width or caliper of a single carton, any increase in size is detected and the machine is programmed to reject the carton or to shut down the gluer.

Leary’s controllers integrate with numerous rejection devices.  Click here for our full line of rejection options.