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Glue System Components

 

Controller
W. H. Leary offers two unique Glue Application solutions for box making. Please review the following options to get detailed information.
MasterJET Non Contact Gluing
MasterJET Automatic Waterflushing
C90 Contact Gluing
Glue Delivery System


MasterJET Non Contact Gluing

The Jet205 valve can run glue viscosities of 200 - 2000 centipoise along with a variety of glue bead sizes. This non-contact gluing station can be mounted on the operator or drive side of the machine with glue inspection and automatic nozzle cleaning options available.


 

MasterJET Waterflushing Capabilities

For years, Leary valves have been kept clean by our unique water flushing system. The MasterJET Waterflushing system allows you to keep your glue valves and hoses clean and eliminates line clogging.  This simple to use system will flush hoses and valves in a matter of seconds. This option will reduce maintenance time and significantly improve your system’s performance.

 

 


 
C90 Contact Gluing
The C90 proven contact method of gluing is available in 3, 5 or 7 hole pattern configurations.  The valve's quick release bracket allows for easy top down or bottom up gluing change over.  The C90 gluing station can be mounted on either the operator or drive side of the machine with a glue inspection option available.
  • Works with Standard Corrugated Glue
  • Guide Rails for Product Stability
  • Flex Steel Board Pressure Adjustment
  • Quick Release for Air and Glue Fittings
C90 Corrugated Contact Gluing Brochure
 
Glue Delivery System
 
The Leary Universal Pressure System utilizes advanced glue feed technology via closed-loop communication.  Communication between the GRU, pump and controller allows for real time monitoring of glue pressure.  Pressure requirements can be programmed and maintained throughout a wide speed range.

 

  • Diaphragm and Piston Pump Run All Viscosities of Glue, 300 - 2000 Centipoise
  • Glue Pressure Range 0-400PSI / 0-28 Bar
  • Single loop V-P transducer, equipped with a pressure relief valve, pressure regulation and glue dumping
  • Pressure readings are displayed at the manifold and programmed pressure is displayed on the LSI screen
Corrugated Glue Delivery System Brochure
 

 

 

 

 
Application and Inspection

W. H. Leary offers several gluing and inspection solutions with our patented On-Target™ technology. Please select from the system options to get detailed information.

aai_glueapp
 aai_gluedtection
aai_hangingtab

aai_shortsheet
aai_rejection
aai_insight
aai_otherdetection

 Corrugated Controller and Stand animation.

 

Combination Controller


LS-9.16 On-Target™

This controller offers the latest and most expandable glue application and inspection technology from Leary. Our On-Target™ patented technology is a closed-loop system. On- Target™ automatically adjusts glue line compensation, which guarantees accurate glue pattern placement. It is compatible with our Corrugated software which minimizes your make-ready time.  Leary’s SureScan™ technology is also integrated into this system, assuring 100% inspection.

  • 8 valve outputs
  • 16 detection stations
  • Optional Non-Contact or Precision Gluing
  • Numerous glue detection options
  • On-Target™ gluing technology
  • Large 15" remote color touch screen for easy viewing
  • Each inspection station has an assigned trigger
  • One-trigger input with each valve for extended versatility
  • Inspection stations may be added in the future for a variety of customer quality assurance demands
  • Easily accessed production graphs
  • Rejection options available
Leary has responded to the requests of our customers to create a software interface that is extremely easy to use. Virtually anyone can learn how to use this program in a very short period of time. In fact, this program can be used by simply following the prompts.

This patented On- Target™ glue application and detection system is the only integrated program on the market today.
 Corrugated Software

Navigating the Program

Maneuvering through the program is easily accomplished using the LSI touch screen.  The LSI touch screen operates all of the controller’s functions and settings making it easy to set-up the system and any new jobs.

On-Target™ simplifies detection scanning because the information needed is extracted from the glue pattern inputs, eliminating the need to program the system twice. The applied glue pattern automatically adjusts to maintain quality specifications.
Setting up a new job is also simplified by using the MasterLearn™ feature.  All detection stations are automatically “learned” and displayed on the screen. Glue patterns may also be manually programmed by entering the carton dimensions from your set-up sheet. Any carton failures are displayed on the screen allowing the operator to see the quality defects and make machine adjustments when needed.  All job set-ups are automatically stored according to job or item number. Leary Corrugated software is the simplest-to-use on the market and the only system which gives you real-time Quality information.


On-Target™ Gluing Technology

On-Target™ simplifies detection scanning because the information needed is extracted from the glue pattern inputs, eliminating the need to program the system twice. The applied glue pattern automatically adjusts to maintain quality specifications. 

  • Combination Glue Application and Inspection Software
  • Maintains accurate compensation times for a consistent glue line pattern
  • Visual display of glue pattern
  • Shows incremental adjustments of glue pattern
  • Displays failed or out of tolerance patterns
  • Rejects all out of tolerance boxes
 
Box Quality Inspection

W. H. Leary offers several inspection solutions. Please select from the inspection options to get detailed information.

  bqi_gluedetection
bqi_shortsheet
 
bqi_insightdata

bqi_otherdetection


bqi_hangingtab
bqi_rejection
bqi_barcode

 Controllers

The Leary Controllers listed below differ in their expansion capabilities. Both the LS-4 and LS-9.16 models come with the same options and both use our “simple-to-use” operator interface. Please review the descriptions of each and decide which is best for your quality assurance application.

Corrugated LSI Screen Video  

LS-4 Detection Controller
   
This controller includes the same glue extrusion technology as the flagship LS-9.16. It is also compatible with our “simple-to-use” Corrugated software which minimizes your make-ready time.

  • 4 Channel Detection Capability
  • Glue Detection options
  • Integrated to inspect existing glue application equipment
  • Large 15" remote color touch screen for easy viewing
  • Each channel has an assigned valve
  • One trigger input for each inspection station for extended detection versatility
  • Expandable to accommodate up to 4 inspection requirements
  • Easily accessed production graphs
  • Rejection options available

The LS-4 utilizes the same simple-to-use software as the LS-9.16. Virtually anyone can learn how to use this program in a very short period of time. In fact, this program can be used by simply following the prompts.

The LS-4, a smaller version of the LS-9.16, is a simple, easy-to-use glue detection system for either top-down or bottom-up gluing.

Corrugated LSI Screen Video

LS-9.16 Detection Controller
   
This controller offers the latest and most expandable glue inspection technology from Leary. It is compatible with our Corrugated software which minimizes your make-ready time.  Leary’s SureScan™ technology guarantees 100% inspection.

  • 16 Channel Detection Capability
  • Numerous glue detection options
  • Integrated to inspect existing glue application equipment
  • Large 15" remote color touch screen for easy viewing
  • Most expandable detection controller
  • Each channel has an assigned valve
  • One trigger input for each inspection station for extended detection versatility
  • Up to 16 inspection stations may be added for a variety of customer quality assurance demands
  • Easily accessed production graphs
  • Rejection options available 

Leary has responded to the requests of our customers to create a software interface that is extremely easy to use. Virtually anyone can learn how to use this program in a very short period of time. In fact, this program can be used by simply following the prompts.

If your quality inspection system requires 5 or more detection options, then the LS-9.16 is the right controller for you.
Corrugated System Brochure
 

Corrugated Software

Navigating the Program

Maneuvering through the program is easily accomplished using the LSI touch screen.  The LSI touch screen operates all of the controller’s functions and settings making it easy to set-up the system and any new jobs.

Setting up a new job is simplified by using the MasterLearn™ feature.  All detection stations are automatically “learned” and displayed on the screen. Glue patterns may also be manually programmed by entering the carton dimensions from your set-up sheet. Any carton failures are displayed on the screen allowing the operator to see the quality defects and make machine adjustments when needed.  All job set-ups are automatically stored according to job or item number. Leary Corrugated software is the simplest-to-use on the market and the only system which gives you real-time Quality information.
 
Glue Application Systems

W. H. Leary offers several gluing solutions. Please select from each of the system options to get detailed information.

cor_corsoftware
cor_controlleroption
cor_valve
cor_gluereg
cor_waterflushing
cor_pumpoptions

 Corrugated Controller Unit Video

Controllers

The Leary Controllers listed below differ in their expansion capabilities.  Both the LS-4 and LS-9.16 models come with the same options and both use our “simple-to-use” operator interface. Please review the descriptions of each and decide which is best for your gluing application.

 

Corrugated LSI Screen Video  

 

LS-4 Application Controller
   
This controller includes the same glue extrusion technology as the flagship LS-9.16. It is also compatible with our “simple-to-use” Corrugated software which minimizes your make-ready time.

  • 4 channel / 4 valve version
  • Precision Gluing technology
  • Large 15" remote color touch screen for easy viewing
  • Each channel has an assigned valve
  • One trigger input with each gluing station for extended versatility
  • Expandable to accommodate future inspection requirements
  • Easily accessed production graphs

The LS-4 has all the same features as the LS-9.16, including easy-to-use software and our unique pressure control system.

Additionally, our Precision Gluing system allows you to glue from both top-down and bottom-up positions.
Corrugated System Brochure  

Corrugated LSI Screen Video  

LS-9.16 Application Controller
   
This controller offers the latest and most expandable glue extrusion technology from Leary. It is compatible with our "simple-to-use" Corrugated software which minimizes your make-ready time.

  • 8 channel / 8 valve
  • Optional Non-Contact or Precision Gluing
  • Large 15" remote color touch screen for easy viewing
  • Most expandable Leary controller
  • Each channel has an assigned valve
  • One trigger input for each valve for extended versatility
  • Inspection stations may be added in the future for a variety of customer quality assurance demands
  • Easily accessed production graphs

Leary has responded to the requests of our customers to create a software interface that is extremely easy to use. Virtually anyone can learn how to use this program to set up boxes in a very short period of time. In fact,  this program can be used by simply following the prompts.

Our unique pressure control system automatically varies the glue pressure in relation to the speed of the flexo-folder gluer.  This speed / pressure compensation curve is displayed on the screen.

Depending upon your gluing needs, the LS-9.16 can operate either the Leary Precision Gluing system (for top or bottom gluing) or the Jet Non-Contact valve assembly. 
Corrugated System Brochure  

Corrugated Software
Navigating the Program

Maneuvering through the program is easily accomplished using our LSI touch screen.  The LSI touch screen operates all of the controller’s functions and settings making it easy to set-up the system and any new jobs.

Setting up a new job is simple. Enter box dimensions from the operator’s production sheets and the system does the rest!  All job set-ups are automatically stored according to job or item number. The main screen displays carton dimensions, gluing parameters, production data and real-time glue patterns. Leary Corrugated software is the simplest-to-use on the market.

 
Corrugated

Controller W. H. Leary offers a full line of Glue Application, Quality Inspection and Data Collection Products to help you deliver high quality boxes to your customers.
Glue Application Components
Quality Inspection Components
Rejection
Data Collection

Controller

The LS-Series Corrugated Controller offers a glue application, quality assurance and / or combination system built for your specific needs.  This simple to use controller with a color LCD touch panel is easily installed for immediate use. Managing pattern and valve outputs are kept simple with the user friendly interface and software program on the remote 15" LCD touch screen.

 

  • Enhance Existing Glue System with On-Target Valve Control Technology
  • Control Gluing and Inspection through a Single System
  • Image of Glue Pattern Shown on Screen
  • Production Graphs Include: Uptime, Rejects per Hour, Boxes per Hour and More
  • Guarantee Glue Placement and Amount of Glue on Each Box
  • Spray Rejection Option
  • Insight Data Collection Capable
Corrugated System Brochure

Software

The user-friendly interface accesses all control features and shows an image of the box based on measurements entered.

  • Box measurements taken from operator's production sheets
  • Enter box values to begin quality application and detection
  • All job set-ups are automatically stored according to job or item number
  • May interface with host machine 
Live production information (box count, feet/min. and boxes/hour) and production graphs (rejects/hr, up-time/hr, failures, failure list and last failures) are all easily accessible from the main screen verifying gluing and detection performance.
 

 

 

 
Packaging Adhesive Systems

Leary offers hot melt Packaging Adhesive Systems for multiple applications.  Our hot melt tanks, hoses, modules and application guns can be used with your existing application controller or with any of our glue application controllers or combination gluing and detection controllers .

Tanks
 Valves

HMU25 Hot Melt Tank

The HMU25 series hot melt units are designed to provide ultra high performance, precise pressure and temperature control for fugitive, permanent, remoisten and pressure sensitive hot melt adhesives.

The tank’s “closed loop” torque sensing motor drive system is digitally set to deliver an accurate pressure and maintain a constant adhesive flow.

  • 25lb / 11.3kg Advanced Teflon Coated Tank
  • 2, 4, 6 and 8 Hose / Gun Configurations
  • Digitally Controlled Output Pressure
  • 24 Hour Timer for Auto Start-up
  • 100lb / hour Melt and Pump Rate
 

J700 Hot Melt Valve

The J700 series electric gun is designed to provide outstanding performance, precise pattern control and clean cut-off results for fugitive, permanent and pressure sensitive adhesives.

An adjustable valve stroke allows the operator to vary the volume of adhesive dispensed while in operation, making it simple to achieve exact pattern consistency between glue guns.

  • Adjustable Volume Control
  • Compact Size
  • Very High Speed for Small Dots
  • Low Cost, Easy to Change Nozzle
 HMU25 Brochure   J700 Brochure
   
 
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